specifications:

Spa mould is the source of the product, and its quality will directly determine the quality of the spa shell.

• IT IS ALL CUSTOM BUILT BY HAND!
  It takes us weeks to do the polishing & sanding by hand, in order to have the perfect smoothness, and the graceful curved surfaces.
  hand-crafted by our experienced designers and veteran workers, every ergonomic seating and curved details are carefully thought out and hand-made to provide the ultimate in comfort, safety and aesthetics;

  
  

• 3D MODELING FOR ODM SPA MOULD - using advanced computer assisted design (CAD) and 3D modeling, we created the formfitting seats that perfectly accommodate the body;

  
  

• ERGONOMIC SEATING SCHEME - multi-level seating and recliners are ergonomically designed to fit the natural contours of human body;

  
  

• COMFORT AND WORK OF ART - design all contours, curves and seating arrangements with comfort and functionality in mind. From start to finish, we take the time to make sure every spa mold is built with smoothness, streamlined design & symmetry, craftsmanship and attention to detail.

  
  

• CRAFTED BY HAND, FROM SCRATCH, MOLDED TO PERFECTION - every hot tub spa mould is sculpted by hand, to achieve the smoothness and feel of every contour of the spa that no machine can deliver. This sculpting process can take months to perfect.

  
  

• Gel-coast on mould surface
  - highly resistant to high temperature, and it features smooth surface finish and texture, and exceptional durability;
  great mechanical properties, great gloss, and heat resistance and flexibility to the final mould;
  the shells thermoformed from our mould come with superb smooth surface finish.

  
  

Construction Process:

( plastter mould - transition mould - final mould)

1. plaster mould

- build major curves, seating shape, the contours of spa desgin;

2. transiton mould

- add small stick-out structure for jets, pillows, topside valves, bottom texture etc.

3. final mould

- add steel sub-frame, wheels and thermoforming plumbing, then polish & sand the surface

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